BAR CUTTING MACHINE
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BAR CUTTING
MACHINE

KAIZEN Bar Cutting Machine solutions available in BCM 42, BCM 52, and BCM 55 models for fast, accurate reinforcement bar cutting across construction and fabrication workflows.

Built for
Clean Rebar Processing

The BOLTRACK Bar Cutting Machine range is supplied under the KAIZEN brand and is built for reliable, repeatable cutting of reinforcement steel used in RCC construction, fabrication yards, and infrastructure projects.

Available in BCM 42, BCM 52, and BCM 55 models, the machine range supports clean cutting performance, durable internal components, and dependable output for daily production work where speed, accuracy, and blade life matter.

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BAR CUTTING MACHINE

KAIZEN BAR CUTTING MACHINE

Designed around durable steel construction, dependable cutting torque, and lower maintenance requirements for continuous site and fabrication use.

All internal mechanical components are made from heat-treated steel for durable operation.
Cutters are engineered for long service life, with modern carpentry materials and special reduction gears that improve cutting strength.
The premium series uses a monolithic steel structure with thicker steel plates and fewer welding joints for better body life.
A 2-stage gear setup improves torque efficiency, reduces load on the cutting blade, and supports smoother cutting.
Adjustable prism bar blocking system and hand lever operation help maintain smooth site use.
All gears are produced from a single piece of raw material without welding for better durability and handability.
Steel-made blades of high quality are designed for cold-working applications.

BAR CUTTING MACHINE TECHNICAL SPECIFICATION

Technical specification sheet for BCM 42, BCM 52, and BCM 55 models.

Specification BCM 42 BCM 52 BCM 55
Net Weight (kg) 390 550 775
Size (mm) 1070 x 560 x 865 1135 x 740 x 930 1225 x 770 x 1025
Motor (Phase / Voltage / kW) Phase-3, 440V, 5/3.7 Phase-3, 440V, 5/3.7 Phase-3, 440V, 7.5/5.5
Motor RPM 2880 2880 2880
Stroke Per Min. 90 60 60
Oil Cap. in Liters 4.25 4.75 6.75
Motor HP 5 5 7.5

CUTTING CHART

Bar diameter in mm shown across the top. Capacity values indicate how many bars can be cut per stroke for each grade and model.

BCM 42

Description 40 36 32 25 20 16 12 10 8
No. of Bars of TMT Fe 500 (50 Kg/mm2) - - 1 1 1 2 3 4 5
No. of Bars of TMT Fe 550D (60 Kg/mm2) - - 1 1 1 2 3 3 4
No. of Bars of TMT Fe 500-Fe 600 (70 Kg/mm2) - - - - 1 2 3 3 4
No. of Bars of TMT Fe 550S-EQR (78 Kg/mm2) - - - - 1 2 3 3 4

BCM 52

Description 40 36 32 25 20 16 12 10 8
No. of Bars of TMT Fe 500 (50 Kg/mm2) - 1 1 2 2 3 5 6 8
No. of Bars of TMT Fe 550D (60 Kg/mm2) - 1 1 1 2 3 4 6 8
No. of Bars of TMT Fe 500-Fe 600 (70 Kg/mm2) - 1 1 1 2 3 4 5 7
No. of Bars of TMT Fe 550S-EQR (78 Kg/mm2) - - 1 1 2 3 4 5 7

BCM 55

Description 40 36 32 25 20 16 12 10 8
No. of Bars of TMT Fe 500 (50 Kg/mm2) 1 1 1 2 2 3 5 7 8
No. of Bars of TMT Fe 550D (60 Kg/mm2) 1 1 1 2 2 3 5 7 8
No. of Bars of TMT Fe 500-Fe 600 (70 Kg/mm2) 1 1 1 2 2 3 5 6 8
No. of Bars of TMT Fe 550S-EQR (78 Kg/mm2) 1 1 1 2 2 3 5 6 8

Frequently Asked Questions

What bar diameters can the cutting machine handle?

Boltrack Bar Cutting Machines can cut reinforcement bars from 6mm to 42mm diameter depending on the model, handling both plain and deformed bars with clean, precise cuts.

How many cuts per minute can the machine perform?

Depending on bar diameter and model, the machine can perform 15-30 cuts per minute, significantly outperforming manual cutting methods in both speed and consistency.

What power supply is needed?

Bar cutting machines operate on standard 380V/415V three-phase power supply. Models with different motor capacities (3HP to 7.5HP) are available to match your site power availability.

Is operator training provided?

Yes, Boltrack Engineers provides on-site operator training with every machine purchase, covering safe operation, maintenance procedures, and troubleshooting guidance.

What safety features does the cutting machine have?

Safety features include blade guards, emergency stop buttons, anti-vibration mounts, and overload protection. All machines comply with industrial safety standards for construction equipment.

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